Your Trusted Foam Manufacturing Partner for Products & Packaging
AF One MFG Inc. are experienced leaders in foam manufacturing, delivering quick, reliable, and affordable custom solutions for your product manufacturing and packaging needs.
Partner with us for precision, quality, and consistency, ensuring your projects are completed on time with every cut.
ISO 9001 Certified • CertiPUR US • Intertek
CAPABILITIES
Industry Leading Equipment For Endless Foam Possibilities
We own and operate a comprehensive range of state-of-the-art equipment, designed to meet the unique demands of your project. Our cutting-edge machinery ensures precision, efficiency, and quality across various manufacturing processes, allowing us to deliver tailored solutions that exceed your expectations.
Convoluted Foam
Convoluted foam features a textured surface designed to cushion and protect delicate items during shipping or storage. Its unique peaks and valleys absorb shocks and vibrations, making it ideal for packaging fragile electronics, medical devices, or consumer goods.
CNC Cut Foam
CNC-cut foam uses computer-controlled machinery for precision shaping. In packaging, it ensures exact fits for complex components like automotive or aerospace parts, while in products, it creates intricate designs for consistent quality in high-volume production.
Skiving
Skiving foam slices blocks into thin, uniform sheets for customization. In packaging, it provides lightweight padding for medical tools or retail goods, while in products, it supports cost efficiency by maximizing material usage and protection across diverse applications.
Die-Cut Foam
Die-cut foam employs specialized tools to stamp precise shapes in packaging and products. In packaging, it creates snug inserts for electronics, tools, glassware, and more. For products, it ensures consistent, durable designs for efficient high-volume production.
Straight Cut Foam
Straight-cut foam produces clean, uniform blocks for versatile use. In packaging, it offers sturdy padding for heavy industrial equipment or consumer goods, while in products, it ensures consistent surfaces for cost-effective manufacturing and minimal waste.
Gluing
Gluing foam together creates complex shapes for an almost limitless variety of custom products and packaging. It designs multi-layered inserts for electronics or aerospace parts, providing enhanced cushioning and durability for long-term use or repeated handling.
Sewing
Our in-house sewers craft custom fabric covers or cases, enhancing foam packaging for medical tools or retail goods. In products, it’s often the protective layer for the foam, ensuring a professional finish across industries.
Compression Roll
Compression rolling compacts foam products and packaging, significantly reducing their volume for efficient shipping and storage, which leads to substantial cost savings. This technique is perfect for large-scale production runs, allowing businesses to transport more foam in less space.
PRODUCT
Tailored Foam Solutions for Product Manufacturing
We provide expert foam solutions designed to enhance your manufacturing projects across various industries. From convoluted foam for mattresses and cushioning to advanced CNC-cut parts for complex components, our capabilities ensure every piece meets your specifications with precision and performance.
PACKAGING
When "Handle With Care" Simply Isn't Enough
Our foam packaging solutions offer reliable, cost-effective protection for your products. From die-cut inserts for electronics and tools to skived layers for delicate item separation, every design is crafted with precision. Whether you’re handling small batches or large-scale production, our custom foam options reduce transit risks and enhance the shipping experience for your business.
WHO WE ARE
AF One MFG. Inc.
Operating out of Brampton, Ontario, we’ve been in business for over 16 years, designing tailored foam solutions that ensure comfort, safety, and top-notch performance for all your product and packaging demands, no matter the application.
Industries We Service
Our custom foam products and packaging solutions protect, enhance, and support operations across diverse industries, delivering precision, durability, and tailored cost savings to meet your unique needs and challenges, big or small, with unmatched reliability.
…and much more!
Process
How It Works
Get custom foam products and packaging quickly through our streamlined design process, crafted with precision to meet your needs. Proudly made in Canada, we deliver reliable, cost-effective solutions, saving time and resources while avoiding overseas shipping challenges.
1. Submit Your Project Needs
Start by filling out our contact form with your project details—product dimensions, shipping needs, or unique requirements.
Whether it’s a small local order or a large-scale run, we’ll review your ideas and reach out to discuss how we can help protect your goods effectively and affordably.
2. Collaborate on Design
Our team collaborates with you to shape your vision, recommending foam types and options like convoluted or CNC-cut for both custom products and packaging. We’ll create a tailored solution that ensure precision, durability, and a secure fit, protecting your items while aligning with your budget goals.
3. Approve the Plan
You’ll receive a detailed proposal with design specs, timelines, and costs—no surprises, just clarity. Once you approve, we lock in the plan, ensuring your unique product or packaging requirements are set for production with precision and care tailored to your industry.
4. Craft Your Foam
At our Brampton facility, we craft your foam products and packaging using advanced techniques like die-cutting, skiving, sewing, gluing, and more.
Our ISO-certified process ensures quality, delivering durable solutions that protect your goods during shipping and support reusability for long-term use, whether for large, long-term production projects or small, short-term runs.
5. Receive Your Solution
We ship your custom foam packaging directly to you, tested for reliability and ready to use. From delicate electronics to heavy industrial parts, your products arrive intact, saving you money on returns and keeping your customers happy with every delivery.